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Hawaii Energy Policy Forum > 2002 Articles

Thin-Film Photovoltaics

Mother Earth News
Feb/Mar 2002

Most people know solar photovoltaic (PV) panels as large, heavy, rectangular panels mounted onto a roof or sometimes on a special rack with a tracking system that turns the panels to keep them facing the sun. These older style panels are made of crystalline or polycrystalline silicon modules. In contrast, a new kind of PV panel is now available, called thin-film amorphous silicon. Here's how the new thin-film panels compare to the crystalline modules:

  • The older crystalline and polycrystalline modules are fragile and need to be mounted in an aluminum frame between a layer of glass and a stiff-bottom material. In contrast, the newer thin-film amorphous PV panels use a thin stainless steel foil and a weatherproof plastic "elastomer polymer" coating. As a result, thin-film panels are unbreakable, much lighter and less expensive than the crystalline products, since they don't require glass covers and metal framing.

  • The crystalline panels lose efficiency and produce less electricity when termperatures rise, while thin-film panels are not bothered by hot, sunny conditions.

  • Crystalline panels stop producing electricity when even one portion of a panel is shaded, while thin-film panels still produce energy when partially shaded. Thin-film panels are also more efficient than crystalline in indirect or diffuse light, making expensive tracking systems unnecessary.

  • The production process for the thin-film panels requires much less energy (and thus cost less) than crystalline panels.

  • When used as roofing shingles, thin-film panels actually are the roof, so you can save the otherwise additional cost of regular roofing. New quick-connect features and large panels are making thin-film roofing faster, and thus less costly, to install.

 

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