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Hawaii Energy Policy Forum > 2003 Articles

New catalyst for Hydrogen production may be a breakthrough
Paper Mill Sludge Used to Create Fuel Cell Catalyst

Elmhurst Ruralite
August 2003

MADISON, Wisconsin, June 27, 2003 (ENS) - Chemical and biological engineers at the University of Wisconsin-Madison say they have found a cost effective nickel-tin catalyst that can replace the expensive metal platinum in a new process for making hydrogen fuel from plants. Along with a second innovation that purifies hydrogen for use in hydrogen fuel cells, the catalyst offers new opportunities in a transition from a world economy based on fossil fuels to one that is based on hydrogen produced from renewable resources.

The research was published in this week’s issue of the journal “Science,” a publication of the American Association for the Advancement of Science.

James Dumesic, a professor of chemical and biological engineering, and graduate students George Huber and John Shabaker, tested more than 300 materials to find a nickel-tin-aluminum combination that reacts with oxygenated hydrocarbons derived from biomass to produce hydrogen and carbon dioxide without emitting large amounts of unwanted methane.

" Platinum is very effective, but it's also very expensive," said Dumesic. "It's also problematic for large scale power production because platinum is already in demand for use as anode and cathode materials in hydrogen fuel cells.”

The single step process uses temperature, pressure and a catalyst to convert hydrocarbons such as glucose, the energy source used by most plants and animals, into hydrogen, carbon dioxide and gaseous alkanes, with hydrogen constituting 50 percent of the products.

More refined molecules, such as ethylene glycol and methanol, are almost completely converted to hydrogen and carbon dioxide in the process. Because plants grown as fuel crops absorb the carbon dioxide released by the system, the process is greenhouse gas neutral.

Glucose is manufactured in the form of corn syrup, but it can also be made from sugar beets, or low cost biomass waste streams like paper mill sludge, cheese whey, or wood waste.

While hydrogen yields are higher for more refined molecules, Dumesic says glucose derived from waste biomass is likely to be the more practical candidate for cost effective power generation.

Because the Wisconsin process occurs in a liquid phase at low reaction temperatures, the hydrogen is made without vaporizing water.
That represents a major energy savings compared to ethanol production or conventional fossil fuel based hydrogen generation methods that require water to be boiled away, the scientists say.

The dramatic reduction in carbon monoxide emissions achieved by the team's new process overcomes a technical obstacle in the efficient operation of hydrogen fuel cells. Carbon monoxide poisons the electrode surfaces of the devices, hampering their reliability.

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